PROCUBE 3D Printing Kit - Printer + Scanner + Software

PROCUBE 3D KIT - PRINTER + SCANNER

The PROCUBE 3D Kit is a complete solution for the manufacture of custom orthotic insoles using 3D printing technology. It combines the PROCUBE 3D printer with a 2D/3D foot scanner, enabling professionals to carry out the scanning, design and manufacturing process for insoles tailored to each patient's needs.

The PROCUBE 3D printer allows the manufacture of insoles with customised designs, offering precision, repeatability and ease of modification. Its technology supports printing in both horizontal and vertical orientations, providing flexibility throughout the manufacturing process.

The foot scanner simultaneously performs a 2D scan of the plantar surface texture and a 3D scan of the foot's anatomy, producing a high-resolution textured image. This 3D digital podoscope function allows professionals to observe details of the plantar surface, such as calluses, plantar corns (IPK), verrucae and ulcers, facilitating the design of custom-made insoles.

The scanning process takes approximately 5 seconds and accommodates feet up to EU/FR size 55.

The kit includes software developed by and for podiatrists, designed to facilitate the independent creation and modification of insoles. It allows users to adjust hardness (Shore) in different areas, modify arch height, width or the heel cup, and incorporate additions, pressure-relief areas, wedges and posting elements.

It also allows users to save designs for future reproduction, scale insoles to different sizes and personalise them with names or logos.

The resulting insoles can be lightweight, flexible, breathable and durable, with different densities and finishes depending on the design and filament used. They can also be ground and covered to complete their adaptation to the patient.

The PROCUBE 3D Kit includes training and guidance to facilitate learning and use of the system.

INDICATIONS:

• 2D and 3D plantar scanning to obtain information about foot anatomy and surface texture.
• Design and manufacture of custom orthotic insoles using 3D printing.
• Manufacture of insoles for everyday use, sports, children, older patients and patients with at-risk feet, according to individual needs.
• Manufacture of comfort, standard and corrective insoles, depending on the material used.
• Modification of insole geometry: arch height, width, heel cup and other areas.
• Incorporation of pressure-relief areas, additions, wedges and posting elements.
• Assignment of different hardness levels (Shore) to different areas of the insole.
• Reproduction and modification of previously saved designs.

FEATURES:

• Complete 3D printing kit for orthotic insoles.
• Includes a PROCUBE 3D printer and 2D/3D foot scanner.
• Simultaneous 2D and 3D scanning of the plantar surface.
• Scanning time of 5 seconds.
• 3D digital podoscope function with textured imaging.
• Insole printing in horizontal and vertical orientations.
• Software developed by and for podiatrists, intuitive and easy to use.
• Allows insoles to be created with different hardness levels and densities.
• Fully customisable design according to the patient's needs.
• Option to incorporate names and logos into the insole bases.
• Design saving for future reproduction.
• Allows an insole to be scaled to other sizes.
• Report generation for patients.
• Insoles suitable for grinding and covering processes.
• Training and guidance included.

PROCUBE DESIGN SOFTWARE:

• Simplified and improved software to make podiatrists' work easier.
• Vector-based design for greater precision.
• Imaging system for viewing and working with plantar anatomy.
• Automatic updates.
• Creation of new insoles and modification of existing designs.
• Customisation of hardness (Shore) in different areas.
• Incorporation of pressure-relief areas, wedges, posting elements and other features.
• Scaling of insoles to different sizes.
• Storage of designs for future reproduction.
• Training and guidance included, with technical support for queries and issues.

SCANNER TECHNICAL SPECIFICATIONS:

• Type: 2D/3D foot scanner.
• Accuracy: ±1 mm.
• Dimensions: 544.8 x 293.4 x 89.2 mm.
• Scanning area: 350 x 160 x 80 mm.
• Maximum shoe size: EU/FR 55.
• Weight: 5.5 kg.
• Scanning time: 5 seconds.
• Laser system: 2 Class 1 lasers.
• Maximum laser radiation power: 10 mW.
• Wavelengths: 520 and 650 nm.
• Laser standard: IEC 60825-1:2014.
• Power supply: 100-240 V AC, 50-60 Hz.
• Power consumption: 5 VA in standby and 20 VA during scanning.
• Connectivity: USB 2.0 Type B.
• Camera: 1 VGA RGB colour camera.

PRINTER TECHNICAL SPECIFICATIONS:

• Build volume: 305 x 305 x 280 mm.
• External dimensions: 505 x 487 x 550 mm.
• Housing: plastic.
• Frame: steel.
• Maximum print head temperature: 370 °C.
• Extruder: hardened steel gears.
• Nozzle: 0.6 mm bimetallic.
• Build platform: integral aluminium plate.
• Printing surface: magnetic PEI plate.
• Maximum heated bed temperature: 120 °C.
• Power supply: 100-240 V, 50/60 Hz.
• Rated power: 450 W + 400 W chamber heating.
• Display: touchscreen.
• Storage: 32 GB eMMC and USB 2.0 storage.
• Wi-Fi connectivity: 2.4 GHz, IEEE 802.11b/g/n protocol.
• Maximum Wi-Fi transmitter power: 18 dBm (EIRP).

INSTRUCTIONS FOR USE:

1. Perform a plantar scan of the foot or phenolic foam impression.
2. Create a new insole and adjust the scan using the software.
3. Customise the design according to the patient's needs, modifying the required areas and properties.
4. Print the insoles using the PROCUBE 3D printer.
5. Carry out the final finishing.
6. If necessary, grind and/or cover the insoles to complete their adaptation.

INCLUDED EQUIPMENT:

• 1 PROCUBE 3D printer - Ref. 21.113.144.
• 1 2D/3D foot scanner.
• 1 roll of black PROCUBE 3D printing filament - Ref. 21.113.150.
• 1 nozzle for PROCUBE 3D printer - Ref. 21.113.156.
• Filament extension bracket and fixing block.
• Filament spool holder and cover.
• Touchscreen and door handle.
• Power cable and Ethernet cable.
• Set of Allen keys and 7 mm spanner.
• Flat-head screwdriver.
• Scraper for removing prints.
• Glue stick to improve adhesion.
• Spare parts and consumables kit.
• USB flash drive.
• Carrying bag for the scanner.
• Scanner power adapter and USB cable.
• Installation guide and user manual.

FILAMENTS AVAILABLE TO ORDER:

• Ref. 21.113.150 - Black: medium-hardness TPU.
• Ref. 21.113.151 - Lilac: medium-hardness TPU.
• Ref. 21.113.152 - Orange: medium-hardness TPU.
• Ref. 21.113.153 - Camel: medium-hardness TPU.
• Ref. 21.113.154 - Carbon black: high-hardness PP.

NOTE: Medium-hardness filaments are suitable for manufacturing everyday, standard, sports and comfort insoles. Carbon filament is suitable for corrective and durable insoles.

SPARE PARTS AVAILABLE SEPARATELY:

• Ref. 21.113.156: PROCUBE 3D Printer Nozzle.
• Ref. 21.113.157: PROCUBE 3D Heater Block + Thermistor + Heater Cartridge.
• Ref. 21.113.158: PROCUBE 3D Printer 3D Touch.
• Ref. 21.113.161: Anti-drapping Stick for insole adhesion.
• 310 x 310 Magnetic Print Bed for PROCUBE 3D Printer: reference to be confirmed.

MAINTENANCE:

PROCUBE 3D Printer:

• Z-axis lead screws: inspect and lubricate every 1-3 months, depending on frequency of use and environmental conditions.
• X/Y linear axes: carry out maintenance every 2-4 weeks or when dirt or insufficient lubrication is detected.
• Print head and nozzle: inspect regularly and replace when worn or blocked.
• Keep the equipment free from dust and printing material residue.

Foot scanner:

• Clean and, where appropriate, disinfect the glass plate between uses.
• Use suitable products applied to a lint-free cloth or wipe, without spraying directly onto the equipment.
• Dry the glass plate completely before use.
• Do not use abrasive, harsh or flammable products, or solvents such as acetone or ammonia.
• Inspect the glass plate and housing daily.
• Check cables and connections weekly.

WARNINGS AND PRECAUTIONS:

• For use by qualified personnel only.
• Read the installation and user manuals before using either device.
• Install the printer in a well-ventilated, cool, stable and dust-free environment.
• Disconnect the printer before carrying out maintenance.
• Do not place hands inside the printer while it is operating.
• Do not touch the print head or print bed when hot.
• Install the scanner on a solid, non-slip surface.
• Maximum scanner load: 200 kg.
• Do not use the scanner if the glass plate, cables or components are damaged.
• Class 1 laser: do not look directly into the beam or view it using optical instruments.
• Do not modify or dismantle the equipment without the manufacturer's authorisation.

PACKAGING:

• Ref. 21.113.155: PROCUBE 3D Kit - Printer + Scanner.
• Main contents: 3D printer, foot scanner, black filament, nozzle and accessories.

WARRANTY:

1-year warranty.

STORAGE:

• For indoor use only.
• Protect both devices from direct sunlight and moisture.
• Do not use or store outside the temperature and humidity ranges specified by the manufacturer.